Greenheck-fan VSU Make-Up Air Unit with Direct-Fired Gas Heater Manual de usuario Pagina 1

Busca en linea o descarga Manual de usuario para Parrillas Greenheck-fan VSU Make-Up Air Unit with Direct-Fired Gas Heater . Greenheck Fan VSU Make-Up Air Unit with Direct-Fired Gas Heater 470654 User Manual Manual de usuario

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Model VSU Make-Up Air Unit
Installation, Operation and Maintenance Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the
product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could
result in personal injury and/or property damage! Retain instructions for future reference.
®
Document 470654
VSU Make-Up Air Unit
with Direct-Fired Gas Heater
Model VSU
Installation, Operation and Maintenance Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the
product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could
result in personal injury and/or property damage! Retain instructions for future reference.
®
General Safety Information
Only qualified personnel should install this unit.
Personnel should have a clear understanding of these
instructions and should be aware of general safety
precautions. Improper installation can result in electric
shock, possible injury due to coming in contact with
moving parts, as well as other potential hazards. Other
considerations may be required if high winds or seismic
activity are present. If more information is needed,
contact a licensed professional engineer before moving
forward.
1. Follow all local electrical and safety codes, as well
as the National Electrical Code (NEC), the National
Fire Protection Agency (NFPA), where applicable.
Follow the Canadian Electric Code (CEC) in
Canada.
2. The rotation of the wheel is critical. It must be free
to rotate without striking or rubbing any stationary
objects.
DANGER
Always disconnect power before working on or near a
unit. Lock and tag the disconnect switch or breaker to
prevent accidental power up.
CAUTION
When servicing the unit, motor may be hot enough
to cause pain or injury. Allow motor to cool before
servicing.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Do not touch electrical switches.
3. Extinguish any open flame.
4. Immediately call your gas supplier.
FOR YOUR SAFETY
The use and storage of gasoline or other flammable
vapors and liquids in open containers in the vicinity
of this appliance is hazardous.
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage,
injury or death. Read the installation, operating
and maintenance instructions thoroughly before
installing or servicing this equipment.
3. Motor must be securely and adequately grounded.
4. Do not spin fan wheel faster than the maximum
cataloged fan rpm. Adjustments to fan speed
significantly affects motor load. If the fan RPM is
changed, the motor current should be checked to
make sure it is not exceeding the motor nameplate
amps.
5. Do not allow the power cable to kink or come in
contact with oil, grease, hot surfaces, or chemicals.
Replace cord immediately if damaged.
6. Verify that the power source is compatible with the
equipment.
7. Never open blower access doors while the fan is
running.
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Indice de contenidos

Pagina 1 - General Safety Information

1Model VSU Make-Up Air UnitInstallation, Operation and Maintenance ManualPlease read and save these instructions. Read carefully before attempting to

Pagina 2

10Model VSU Make-Up Air®Installation of Electrical WiringIMPORTANTBefore connecting power to the unit, read and understand the following instructions

Pagina 3 - Table of Contents

11Model VSU Make-Up Air®Installation of Direct Gas PipingDetermine the Supply Gas RequirementsThe unit’s direct gas nameplate states the requirements

Pagina 4 - Product Overview

12Model VSU Make-Up Air®Vent Line SolenoidTo BurnerVent LineTo OutdoorsFrom SupplySafetyShut-off ValvesOptional Vent LineWARNINGNEVER test for a gas l

Pagina 5 - Open View

13Model VSU Make-Up Air®Unit Model Number _______________________________ (e.g. VSU-H20)Unit Serial Number _______________________________ (e.g. 1

Pagina 6 - Control Center

14Model VSU Make-Up Air®NOTEThe most accurate way to measure the air volume is by using a pitot traverse method downstream of the blower. Other method

Pagina 7 - Installation

15Model VSU Make-Up Air®Set-Up Optional ComponentsAdjust the settings on the optional components. See the unit’s specific wiring diagram located on the

Pagina 8 - Complete Installation

16Model VSU Make-Up Air®IMPORTANTProper air velocity over the burner is critical on direct-fired gas units. If the air velocity is not within the unit

Pagina 9 - Assembly

17Model VSU Make-Up Air®IMPORTANTSetting the maximum firing rate during mild weather conditions may cause the high limit to trip out during extreme co

Pagina 10 - Model VSU Make-Up Air

18Model VSU Make-Up Air®IMPORTANTIf the flame signal is not above 1.25 VDC and steady, consult the troubleshooting section.Flame Signal Check - Pilot

Pagina 11

19Model VSU Make-Up Air®Building Pressure Control — a variable frequency drive is controlled according to input from a pressure sensing device.Turn bo

Pagina 12 - Control (optional)

2Model VSU Make-Up Air®Inspection and Maintenance during StorageWhile in storage, inspect fans once per month. Keep a record of inspection and mainten

Pagina 13 - Start-Up - Checklist

20Model VSU Make-Up Air®Operation - Recirculating Units (optional)NOTEBlower Start-Up, as shown on page 14, should be performed before the blower is r

Pagina 14 - Start-Up - Blower

21Model VSU Make-Up Air®Direct Gas Burner Sequence - Pilot Ignition1. Supply Fan Contact Closed• Power passes to the supply fan and heat switch2. H

Pagina 15 - Start-Up - Direct Gas

22Model VSU Make-Up Air®Blower Does Not OperateTroubleshootingProper supply power at main disconnectCheck main voltage.Reference: Start-Up - Blower,

Pagina 16 - 0.625 - 0.675 in. wc

23Model VSU Make-Up Air®Motor OverampsTroubleshootingAir volume too high?Adjust drives or increase external static pressure as needed.Reference: Star

Pagina 17 - Set the Minimum Firing Rate

24Model VSU Make-Up Air®Insufficient AirflowTroubleshootingDamper(s) not fully opened?Adjust damper linkage(s), or replace faulty actuator(s).Damper act

Pagina 18

25Model VSU Make-Up Air®Excessive Noise or VibrationTroubleshootingSheaves aligned?Align sheaves.Reference: Maintenance - Routine, V-Belt Drives, pg.

Pagina 19 - Modulating

26Model VSU Make-Up Air®Heater Does Not Operate (Pilot Ignition)Does not attempt to light (No visible spark)Troubleshooting24 VAC between terminals W1

Pagina 20 - Operation - Electrical

27Model VSU Make-Up Air®Heater Does Not Operate (Pilot Ignition)Attempts to light, but no pilot (visible spark)TroubleshootingGas pressure between the

Pagina 21

28Model VSU Make-Up Air®Heater Does Not Operate (Pilot Ignition)Visible pilotTroubleshootingFlame signal greater than 1.25 VDCMeasure the flame signalw

Pagina 22 - Troubleshooting

29Model VSU Make-Up Air®Heater Does Not Operate (Direct Spark)Does not attempt to light (No visible spark)Troubleshooting24 VAC between terminals W1 a

Pagina 23

3Model VSU Make-Up Air®Table of ContentsGeneral Safety Information ...1Receiving, Handling and Storage ...2Product Over

Pagina 24

30Model VSU Make-Up Air®Heater Does Not Operate (Direct Spark)Attempts to light, but no flame (Visible spark)TroubleshootingCheck inlet gas pressure.Re

Pagina 25

31Model VSU Make-Up Air®Maintenance - RoutineCAUTIONLock-out the gas and the electrical power to the unit before performing any maintenance or service

Pagina 26

32Model VSU Make-Up Air®BearingsThe bearings for the fans are carefully selected to match the maximum load and operating conditions of the specific cla

Pagina 27

33Model VSU Make-Up Air®Burner DifferentialPressure SensorHigh Gas PressureSwitch (optional)Low Gas PressureSwitch (optional)Manual PilotShut-Off Valv

Pagina 28

34Model VSU Make-Up Air®Typical Gas Train Layout with Direct Spark IgnitionThis is a typical gas train. The gas train in your unit may be different.Re

Pagina 29

35Model VSU Make-Up Air®Control Center LayoutDirty Filter SwitchReference13 2226 28272015214178293516231718191425101211624 1. Supply Motor Starter —

Pagina 30

36470654 • VSU, Rev. 2, April 2013 Copyright 2013 © Greenheck Fan CorporationGreenheck’s Model VSU catalog provides additional information describing

Pagina 31 - Maintenance - Routine

4Model VSU Make-Up Air®SubassembliesFilter Section / Vertical Mounting StandThe filter section of the unit is factory installed in the mounting stand a

Pagina 32 - Maintenance - Fall

5Model VSU Make-Up Air®Burner, Blower and Control Center SectionThe burner section, blower section and control center of the unit are all combined int

Pagina 33 - Reference

6Model VSU Make-Up Air®Burner SubassemblyThe burner subassembly consists of the gas train with its controls, valves, pressure regulator, burner(s), an

Pagina 34

7Model VSU Make-Up Air®Burner/Blower SectionUse a crane and a spreader bar hooked to the factory lifting lugs (shown below) to lift and center the uni

Pagina 35

8Model VSU Make-Up Air®Complete InstallationA typical horizontal discharge installation is shown. Gas and/or electrical lines can be connected at this

Pagina 36 - Maintenance Log

9Model VSU Make-Up Air® 5. Fasten three (3/8 in. x 1-1/2 in.) hex head bolts into the side of the platform base. Secure each bolt with two (3/8 in.)

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